What a Live Burn Test Taught Us About “Nice-to-Have” vs. “Non-Negotiable”

A case study by Axel Brodermann, Owner, E Windowtastic (Denver, CO)

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Case Study

Disclaimer: We’re not fire scientists, and this isn’t a controlled scientific study. It’s a descriptive, common-sense account of one live burn test — an opinion piece meant to start a conversation, not settle one.

One Live Burn Test. Two Different Window Configurations.

E Windowtastic partnered with a local fire training facility to put a Viking DK22 with triple-pane, fully tempered glass through a live burn test. Firefighters also introduced a fixed vinyl comparison window with double-pane annealed glass.

The two windows were not identical, so this was never intended as a controlled scientific comparison. Instead, the test gave us a real-world reference point for looking more closely at how the complete window and glass specification behaved under fire.

See what happened in the live burn test below.

Five minutes, thirty seconds

That’s how long it took for the first pane of annealed glass to break.

We recently partnered with a local fire training facility to test one of our windows — the Viking DK22, a tilt-and-turn, wood-and-aluminum-clad unit with triple-pane, fully tempered glass — in a live fire. The firefighters running the test added a second window of their own: a fixed, doublepane, annealed vinyl unit from a competitor. It wasn’t a fair fight, but it gave us a useful reference point

A Closer Look at the Two Window Configurations

Viking DK22 Comparison Window
Window Type Tilt-and-turn Fixed
Frame Wood with aluminium cladding Vinyl
Glazing Triple-pane Double-pane
Glass Fully tempered Annealed

Important context: The windows differed in more than glazing alone, including their frame construction, seals, installation, and other assembly characteristics. The test is best understood as a real-world reference point rather than a controlled comparison of glass type alone.

A Closer Look at the Two Window Configurations

The differences became clearer as the test progressed.

5:30

First annealed pane breaks.

The first pane of the comparison window failed five minutes and thirty seconds into the test.

6:30

Second annealed pane breaks.

Approximately one minute later, the second annealed pane also failed.

9:30

First tempered pane breaks.

The first tempered pane in the Viking DK22 broke approximately nine minutes and thirty seconds into the test.

11:30

Second tempered pane breaks.

The second tempered pane failed approximately two minutes later.

15:00+

Fire suppressed.

When the fire was suppressed, one tempered pane in the Viking DK22 remained intact, and the window could still be operated.

The important point is not that these times will repeat in every fire. They are simply what was observed. Within that test, the annealed panes failed earlier than the tempered panes.

The Finding That Surprised Us Most

We expected the difference in the glass to be noticeable. What caught us off guard was the radiant heat. Partway through the test, a firefighter entered the structure with a thermal imaging camera.

Comparison Window

302°F

Thermal-camera reading taken shortly
before the first annealed pane failed.

Viking DK22

56°F

Thermal-camera reading observed
during the same stage of the test.

The fire lieutenant on site explained that radiant heat can be an important consideration even before flames or hot gases penetrate an opening. For us, the observation reinforced a broader point: window performance cannot always be understood by looking at the frame, brand, or appearance alone. The glass specification matters too.

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Why Glass Specification Deserves More Attention

Glass specification affects more than how a window looks. Pane configuration, glass type, and tempering all play a role in efficiency, strength, and safety which is why glazing deserves the same consideration as the frame and window system around it.

Efficiency

Pane configuration and glazing selection are important parts of the window's overall thermal-performance strategy.

Strength

Glass type and configuration are part of how the complete window assembly responds to physical and thermal stress.

Safety

Tempering and the complete glass specification deserve consideration alongside the frame, system, and wider project requirements.

Our Glass Specification
Approach

The frame is only part of the specification. The glass should also be selected around the project’s performance goals, orientation, climate, elevation, safety requirements, and how each opening will be used.

Triple-Pane as Standard Approach

Triple-pane glazing is used for most projects, with double-pane considered only in limited situations.

All Panes Tempered

E Windowtastic specifies tempered glass across all panes as part of its glazing approach.

Pre-Pressurized for Altitude

For higher-elevation projects, insulated glass is specified with altitude conditions in mind.

SHGC Matched to the Project

Solar heat gain is considered alongside orientation, the energy modeler, and the project’s performance goals.

Fire Resilience & Glass Specification FAQs

Was this a controlled scientific test?

E Windowtastic supports high-performance homes, Passive House projects, design-build work, ADUs, remodels, and residential projects that require durable European window and door systems.


No. Some systems are better suited for large glass openings, while others are designed for standard or smaller residential openings. E Windowtastic helps guide you toward the system that fits your project.

No. Some systems are better suited for large glass openings, while others are designed for standard or smaller residential openings. E Windowtastic helps guide you toward the system that fits your project.

No. Some systems are better suited for large glass openings, while others are designed for standard or smaller residential openings. E Windowtastic helps guide you toward the system that fits your project.

No. Some systems are better suited for large glass openings, while others are designed for standard or smaller residential openings. E Windowtastic helps guide you toward the system that fits your project.

No. Some systems are better suited for large glass openings, while others are designed for standard or smaller residential openings. E Windowtastic helps guide you toward the system that fits your project.

Ready to Talk Through the Right Window & Glass Specification?

Whether you’re planning a high-performance home, Passive House build, remodel, ADU, or design-led project, E Windowtastic can help you review the window, door, and glass options that fit your project goals.

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